Multi Function Internal
Multi Function Internal
Long multi-function valve for the fermentation of special antibiotics strictly relevant – Long Point, antibiotics, Valves – Pharmaceutical Industry
Editor's Note: The fermentation industry is the oldest traditions of the industry, but large quantities of drugs as medicine, modernization and automation of industrial production booming production equipment and technology in China far below the requirements of the process Fermentation is increasingly exposed. In the escape valve is more frequent and the injury situation, this, in the production of valves for almost 40 years Wenzhou Long Point Company, focused on anti-leakage, bacterial contamination of the valve to prevent research and development. The show, heard machine Ningbo Dragon Pharmaceutical Specialty Out a new type of multi-function valve antibiotic, the overall situation on the product editor Ben Wang questioned Mr. Chen Guoping, general manager.
Special Valve Co., Ltd. Wenzhou Long, president and CEO, Mr. Chen Guoping
HC Net: Your company is the national medical biological and chemical systems and the origin of the special valve production base, heard the company has launched a new product to the first President Chen to present the situation of developing new products.
President Chen: The valve is all pharmaceuticals, biotechnology companies indispensable as the main force, especially in the fermentation plant and extraction which is used to cut or steam communication, water, media, air and other fluids to regulate the flow fluid, pipeline control or pressure control pipeline containing basic necessities. The fermentation process of the pharmaceutical industry, The biggest problem is leaks and pots. common valves used for fermentation, often run, run, drip, drain phenomenon; In addition, pharmaceutical raw materials in the fermentation of most rice, corn, etc., as well as wine from fermented mushrooms, but if this is not the protection Well, more than 48 hours after infection bacterial fermentation, which would probably be a form of pollution, bacteria and all discarded materials. In response, many pharmaceutical companies have told us on this issue. In such cases, to meet customer demand, we will proceed to the last year in the original development of new antibiotic products on the valve. "The hard work bearing fruit, "May 18 this year, Ningbo Pharmaceutical Machine Show on the eve of finally succeeded, and this new product is a new type of antibiotic you see multi-function valve. There is a valve replacement antibiotic efficacy than 3-fold increase, to ensure zero leakage, resistance to bacteria.
HC Network: New multi-function valve that antibiotics than other similar products What are the advantages characteristics?
President Chen: The new product has now applied for four patents, including the new utility patent, the internal structure of patents, designs and patents worldwide. The biggest feature is the butterfly valve, diaphragm valves Three different valves for the integrated management, the rupture valve original sealing performance is poor, temperature membrane completely below standard, many pharmaceutical companies rely on imported products like high to maintain the status quo operations, so that the state of origin have changed much. In addition, within pharmaceutical and chemical, biological and other related areas of the company a rough estimate there are about 10,000 of more than their butterfly valves, diaphragm valves, three valves on the maintenance costs of a year nearly two million, and if our valve, they can save 2 / 3 of the money, which significantly reduces the costs has been able to spend that much money to buy three things, why not? Another point is that the elements of the valve is wild because it is made of CNC machining, so no matter where it was taken can be used uniformly.
HC Network: It seems that the new valve are far superior to others, its design and manufacturing process, probably also in possession of much mystery, right?
President Chen: Yes, the design of the valve is the key to Body Design, the structure of the body, but the evolution constant, but a clear functional division of the two sections is always the same. Longitudinal section of body fluids to determine the fluid flow section for determine the flow of fluid through the cross section, as fluid mechanics, combined with pharmaceutical GMP certification standards, we have designed the valve in longitudinal section after the first conical section, the formation of the vortex flow so that the equipment was quickly dispatched the valve. There is no inflection point in the process line without deadlocks in flow and channel shape of the phenomenon does not occur not, and retention of free water for resistance. The body of the valve seal ring contact surface designed to trumpet, to emit the same material that the fountain is beneficial for the flow of fluid. Added to the bottom of the vent valve body, which is favorable for the start of production emissions sewer gas pipe, but also to promote the production process of disinfection.
Another point is the choice of sealing materials, pharmaceutical companies will be under different conditions for selection of appropriate materials, has been equipped with heat resistance, abrasion resistance, alkali resistance, scenarios of different acid resistance. same time, because long-term Surface sealing at high temperature and pressure of work under a variety of media to corrosion and erosion, and some still bear the wounds between Sassafras wear surface sealing. Therefore, we use high tech laser focused by laser surgery to seal the valve body and valve disc single-channel scanning laser levels to achieve a laser-based coating of Co or Ni-base thickness of the alloy layer up to 3mm, to smooth coating can increase the hardness by 20% ~ 40%. Testing and production shows that the laser treatment coating valve sealing surface in poor condition with good wear resistance, erosion resistance cavitation, corrosion resistance, fatigue resistance and high temperature shock fatigue performance benefits, which increases the valve reliability, security, and extend its life.
Bronte novel antibiotics multi-valve HC Network: It is understood that this new type of multi-function valve antibiotic was the first time to meet with clients, but there are a number of pharmaceutical companies have been Consultation Long Point and order, the specific situation is like?
President Chen: The new valve can be said for a time, the broad market prospects, according to an analysis of pharmaceutical industry professionals, the product can be obtained within the country 10 billion an annual turnover. Thus, in recent days show that there are many customers come here especially. Yesterday (May 20) Core Group work on the Eagle came to see the products, and its significance. According to him, on July 1, erythromycin production factory to be launched, let's drug plan after the end of this valve immediately send samples and the plant is fermented need that. Henan boss of a pharmaceutical manufacturer, Exhibitors manager came to our booth, and the factory is our old customers, previous antibiotic use is the valve, heard Long Point has established a new unit to take a look, finally, they set a standard of 20. The exhibition is a great harvest than we are.
HC Network: Long Point now has a good About the Author
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